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Commissioning and Operation of Siemens Generator


4.4 Commissioning and operation of Siemens generator (alternator)

4.4.1 Commissioning

The following checks are essential before the driving machine is commissioned;

- The generator load must be disconnected.
- the insulation resistance must have at least the specified value.
- All the safety rules for operation of the generating set must be observed.
- The protective earth conductor must be connected.

After these checks, the complete generating sets can be started up in the accordance with the instructions.
Providing the generator has not been out of service for more than three months, a brief visual inspection is sufficient before is started up again.

4.4.2 Changing the direction of rotation

The generator is equipped with one fan for both directions of rotation. If the direction of rotation is changed, the phase sequence at the main terminal is also changed.

4.4.3 Operation

Note: Deviations from the normal performance (higher power input, higher temperatures of vibrations, unusual noises or odours, reactions by monitoring equipment etc.) indicate that proper function of the unit is impaired. In order to avoid faults, which might directly or indirectly cause serious damage to property or injure to persons, the responsible maintenance personnel must be notified immediately.

The generator is excited automatically. The following points should be noted:

 - The desired terminal voltage can be set with the potentiometer as soon as the rated speed is reached.
- The generator can be fully loaded as soon as the rated speed is reached.
The following operation data must be checked:

- The current, to ensure that the generator is not overloaded.
- The load balance of the individual phases.
- The frequency.
- Heating of the bearings, cooling of the machine and mechanical running.

In order to avoid resonance phenomena, it is important to ensure that the natural electromechanical frequencies of the generator do not coincide with the mechanical excitation frequencies of the prime mover.

4.4.4 monitoring during operation

The generator functions must be monitored during operation to ensure that they are not impaired by faults. Any defects which are detected must be remedied immediately. In particular, the cleanliness of the generator, the load as specified on the rating plate, smooth vibration-free running, the perfect condition of the bearings and the tightness of the terminals must be checked. If the generator has been out of service for a long time, the insulation resistance of the windings, the conditions of the lubricant in the bearings, the tightness of the terminal screws and the mechanical coupling to the prime mover must be checked before is started up again.

4.4.5 Taking out of service

The load must always be disconnected before the generator is shut down. The procedure described in the instructions for the complete generating set must then be followed.

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