Skip to main content

The Function and Cooling Method of The Engine's Cooling System

The working principle of the cooling system of a diesel generator set is heat transfer. Heat always moves from hot objects to cold objects. There are three ways of heat transfer: conduction, convection, and radiation. Conduction refers to the heat transfer between two solid objects. For example, heat is transferred from the valve stem to the valve guide. Due to both objects being solid, heat is transferred from the hot air rod to the cold valve guide through conduction. For example, heat is transferred from the air duct to the cylinder head through conduction. Heat can be transferred through convection. Convection is the heat transfer that occurs through the circulation of heat in a liquid or gas. Through convection, the heat from the hot cylinder body is transferred to the coolant, and when the hot radiator components transfer heat to the surrounding cold air, convection also occurs.

Radiation is a way of heat transfer. Radiation is the heat transfer that occurs by converting thermal energy into radiant energy. Any hot object emits radiation heat through conduction, and the hotter the object, the greater the radiation energy. When the diesel engine is hot, some of the heat is converted into radiation, approximately 8%. The cooling system removes excess heat from the engine based on these principles. For example, when a person approaches a running engine or other heat source object, although they have not approached it, they can already feel that the engine is hot, which is due to thermal radiation. In order to ensure the optimal operation of the unit engine, a cooling system is necessary. Engine manufacturers typically use two types of cooling systems: hot air (air) cooling systems and liquid (water) cooling systems, corresponding to air-cooled engines and liquid cooled engines.

Function and cooling method of cooling system

When an internal combustion engine is in operation, the combustion of fuel in the cylinder generates a large amount of heat, causing the gas temperature inside the cylinder to reach up to 22002800K (about 19002500C). About one tenth of the heat released by fuel combustion is absorbed by internal combustion engine components. In this way, if the components that come into direct contact with high-temperature gases (such as cylinder liners, cylinder heads, pistons, valves, etc.) are not cooled in a timely manner after being heated, the moving components may expand due to heat and damage the normal clearance, or get stuck due to the failure of lubricating oil. The mechanical strength of each component may also decrease or even be damaged due to high temperature, leading to a decrease in cylinder filling and abnormal combustion. Therefore, in order to ensure the normal operation of internal combustion engines, it is necessary to cool these components that work under high temperature conditions. Of course, the cooling of internal combustion engines must be moderate. If the cooling is excessive, on the one hand, due to excessive heat loss, the amount of heat converted into useful work decreases; On the other hand, the temperature is too low Not conducive to the formation and combustion of combustible mixtures.

The working temperature of an internal combustion engine, whether too high or too low, will reduce its power and economy. The function of the cooling system is to maintain the most suitable working temperature of the internal combustion engine, and to exert its good economy, power, reliability, and durability.

Dingbo Power was founded in 1974 and is one of the earliest manufacturers of generators and diesel generator sets in China. If you want get more information, please feel free to send email to sales@dieselgeneratortech.com we will pay highly attention on your question.

Comments

Popular posts from this blog

Diesel Generator Power Ratings: Standby vs Prime vs Continuous

Diesel generator sets are commonly used in a variety of sectors due to their dependable performance and high efficiency. They can be used for emergency power supply in the event of a power cut or used in places without connection to a power grid. When selecting a diesel generator for your home or business, you need to consider many factors, such as generator’s ratings. In this article, we’ll explain the three basic rating types - standby, prime, and continuous in diesel generators. ISO-8528-1:2018 defines basic generator set rating categories based on four operational categories: Emergency Standby Power (ESP), Prime Power (PRP), Continuous Power (COP) and Limited-Time Running Prime (LTP). Read on and learn the application of power ratings for engines used in generating sets. Standby Power Rating Standby Power(ESP) is used to supply emergency power when the external power supply is interrupted, such as power outages. Standby power rated generators can supply reliable electricity as t...

What Should You Pay Attention to in Routine Maintenance of Diesel Generator Sets

In modern society, the stability of power supply is directly related to the operation efficiency of enterprises and people's quality of life. Diesel generators have become an indispensable backup power supply or main power source in various industries due to their high efficiency, durability and reliability. However, to ensure the smooth operation and optimal performance of the generator sets, regular maintenance is essential. Here is what you need to pay attention to in the routine maintenance of diesel generators. Keep your generator clean It’s important to keep the generator’s exterior and the generator room clean. Regularly remove any dirt, dust, or debris that may accumulate to on the generator’s surface. This is not only for the sake of beauty, but also for the smooth operation of the unit. Cleaning the generator’s exterior, air intake vents, exhaust outlets and generator room can effectively reduce the risk of generator overheating. In addition, check if the connection bol...

How to Connect A Diesel Generator to Your House?

Diesel generators are fuel-efficient and reliable, which can almost meet the power needs of any application. If you want to power the whole house during power shortages, it’s a good choice to choose a diesel generator set as the backup electricity supply. But how to connect a diesel generator to your house? Read on and you will find the answer. Options to connect a diesel generator to your home   Keep in mind that never plug your generator directly into the mains, or it will cause back feeding, damage your appliances and be life-threatening for utility workers. Generally, you can choose to connect a generator to your house by using extension cords or a transfer switch. Understanding the difference between them is helpful for you to choose the right type. Extension cords   Typically, extension cords are suitable for smaller diesel generators that used for short term. They require no installation and are cost-effective. If you need to power only some basic appliances such as...