Skip to main content

First Level Maintenance Inspection of Standby Generator


Diesel generator sets can be divided into two types according to the use situation: one is based on mains power, generator set standby power supply equipment and the other is generator-based power supply equipment. To ensure that the genset is in good condition and prolong the service life of the machine, the technical maintenance system of the diesel engine must be implemented. The technical maintenance categories are divided into:

First level maintenance inspection (daily or weekly)

Secondary maintenance inspection (every 250 hours or one month)

Level 3 maintenance inspection (every 1500 hours or half a year)

The standby generator should run regularly for about 10 minutes, so as to evaporate the water in the diesel engine body and achieve moisture and corrosion protection.

First level maintenance inspection

1. Check oil level.

Use a diesel oil dipstick to check the oil level. In order to obtain accurate readings, the oil level should be checked when the oil flow back to the oil pan after 15 minutes of shutdown. The oil level should be matched with the original oil pan, and the oil level should be kept as close as possible to the high "H" mark.

Warning: Never operate a diesel engine when the oil mark is lower than the low mark “L” or higher than the high mark “H” (if necessary, add the same quality and grade of engine oil).

2. Check cooling system

Keep the coolant filled to the working level, check the coolant level every day or every time before turning on, analyze the cause of the coolant consumption, and check the coolant level, only after the cooling system is cooled.

3. Check the connections of the intake pipe

Check the joints of the air intake pipe, whether the clamp is loose, whether the hose is cracked, perforated or worn, whether the hose is broken or other damage, tighten the clamp or replace parts as needed to ensure that the air intake system is well sealed and all air passes through the air filter.

4. Appearance inspection

Check for leaks of external air, coolant or oil. Tighten screw connections, joints, etc. or replace gaskets as needed. Check the oil pipe cover of the oil dipstick to see if it is tight.

5. Check for damage

Check the fuel system, including the incorrect adjustment or injury of the fuel pump, and check for leaks or damage at all connections.

6. Check drive belt

inspect whether the fan, water pump, and charger belt is damaged or slack, and replace the damaged buckle with a new one. And adjust the tightness, if necessary, ask a professional technician to adjust.

Jiangsu Starlight Electricity Equipment Co.,Ltd. is a professional manufacturer of diesel generator set in China, can provide 20kw to 3000kw good quality diesel generators with competitive price. Contact us: sales@dieselgeneratortech.com.

Comments

Popular posts from this blog

Diesel Generator Power Ratings: Standby vs Prime vs Continuous

Diesel generator sets are commonly used in a variety of sectors due to their dependable performance and high efficiency. They can be used for emergency power supply in the event of a power cut or used in places without connection to a power grid. When selecting a diesel generator for your home or business, you need to consider many factors, such as generator’s ratings. In this article, we’ll explain the three basic rating types - standby, prime, and continuous in diesel generators. ISO-8528-1:2018 defines basic generator set rating categories based on four operational categories: Emergency Standby Power (ESP), Prime Power (PRP), Continuous Power (COP) and Limited-Time Running Prime (LTP). Read on and learn the application of power ratings for engines used in generating sets. Standby Power Rating Standby Power(ESP) is used to supply emergency power when the external power supply is interrupted, such as power outages. Standby power rated generators can supply reliable electricity as t...

Main Structural Features of Natural Gas Engine - Weichai WP13NG Gas Generator

1.1 Main structural features of natural gas engine ● A cover per cylinder, dependable operation, easy disassembly. ● Frame-type main bearing structure and high complete machine rigidity which benefits the reliability and  service life of complete machine. ● Electronic throttle is adopted to control engine revolving speed. ● Mixture supply system uses mixer to regulate air-fuel ratio and adopts proportional mix and supercharged inter-cooling method to stabilize gas supply. ● Water-cooling middle case turbocharger applicable to gas engine features is selected and circulating  water shall be used to cool down turbocharger lubrication cooling oil so as to effectively prevent  pressure bearing lubricating oil from coking and to improve turbocharger’s reliability. ● Designed gas mixing system satisfies gas fuel features to effectively support stable lean burn and enhance thermal efficiency. ● Two pairs of friction couples of inlet, outl...

What Should You Pay Attention to in Routine Maintenance of Diesel Generator Sets

In modern society, the stability of power supply is directly related to the operation efficiency of enterprises and people's quality of life. Diesel generators have become an indispensable backup power supply or main power source in various industries due to their high efficiency, durability and reliability. However, to ensure the smooth operation and optimal performance of the generator sets, regular maintenance is essential. Here is what you need to pay attention to in the routine maintenance of diesel generators. Keep your generator clean It’s important to keep the generator’s exterior and the generator room clean. Regularly remove any dirt, dust, or debris that may accumulate to on the generator’s surface. This is not only for the sake of beauty, but also for the smooth operation of the unit. Cleaning the generator’s exterior, air intake vents, exhaust outlets and generator room can effectively reduce the risk of generator overheating. In addition, check if the connection bol...