1. Strict temperature
requirements
The number
on the diesel generator represents its frost resistance. It is generally
required to use diesel of -10 or even -30 in winter, and it is enough to use
diesel No. 0 in summer. Cold filter points and condensation points are the two
main indicators used to measure diesel antifreeze performance. Among them, the
unit's condensation point refers to the lowest temperature at which diesel can
maintain fluidity under low temperature conditions. This indicator will mainly
affect the storage and transportation of diesel; the cold filter point means
that diesel does not pass through the engine fuel supply system. The lowest
temperature that will cause the filter to clog, and the fuel supply index of
the diesel engine will be directly affected by it.
2. Strategy to ensure unit
startup temperature
The
temperature of the diesel oil should not be lower than 4 ° C. In other words,
it is necessary to ensure that the ambient temperature of the diesel generator
set in the standby state cannot be lower than 4 ° C. Only in this way can the
diesel generator set start normally. This requires that when the diesel
generator set is in standby state, if the ambient temperature is lower than 4
°C, the surrounding air needs to be heated and insulated.
3. Ensure the maintenance and
maintenance of diesel generator battery
As a backup
power source, diesel generator sets are not often used in daily situations. The
maintenance and maintenance of batteries is a key determinant of the timely
start-up of diesel generator sets. The staff should take a series of
improvement measures for the maintenance and maintenance of the battery of the
diesel generator set. First, the electrolyte and current of the battery should
be checked regularly on time. If the electrolyte is found to be missing, the
electrolyte should be replenished in time. When the current is found to be
insufficient. The battery should be replaced immediately; secondly, the voltage
of the battery should be charged in time. This step can be realized by using a
full smart charger. When the voltage of the battery is lower than 24V, the
battery is charged in time to replenish the battery to the required value. This
ensures that the voltage of the battery meets the voltage requirement of 24V at
any time, thus providing a safe precondition for the diesel generator set to be
reliably started and operated.
We should
continue to improve the detection and maintenance mechanism of diesel generator
sets through research, and constantly improve the safety and stability of the
equipment to ensure the safe operation of diesel generator sets.
Which parts
and precautions should be tested while the diesel engine is running
In order to
ensure the normal operation of the diesel generator set and extend the service
life of the unit, the precautions for the operation of the diesel engine are as
follows:
1. Never
allow the diesel engine to run at full speed before the diesel engine is fully
warmed up.
2. Do not
disconnect the battery or electrode terminals or cables
3. During
operation, if the battery indicator flashes suddenly, stop immediately and
eliminate the malfunction of the electrical system.
4. If the
exhaust color, sound, and odor are abnormal, stop the machine immediately.
5. Running
detection
Oil pressure:
(90 ~ 300) kPa [(0 9 ~ 3.O) kg / cm2]
(300-650)
kPa [(3.0-6 5) kg/cm2 at full load]
Cooling
water temperature: Under normal working conditions, the cooling water
temperature should be about 80° C to 95° C.
6. Diesel
engine operation in winter, pay special attention to cooling water freezing and
oil viscosity.
7.
Antifreeze is recommended. When antifreeze is not used, all cooling water
should be drained after the diesel engine is running.
8. As a
result of excessive cooling, thermal efficiency is reduced and fuel consumption
is increased. If the cooling water temperature does not reach normal conditions
(80-95 ° C) after continuous operation, check the thermostat and other cooling
lines.
9. Inspection
of diesel engine after long-term operation
In order to
ensure that the diesel engine is always operating under good economic
conditions, a thorough inspection and adjustment of the diesel engine should be
carried out every year (preferred spring). Parts that affect performance should
be checked and adjusted:
Intake and
exhaust components: air filter, buffer, supercharger, etc.
Lubrication
and cooling components: oil cooler, oil filter, antifreeze, etc.
Gas
distribution and fuel components: valve clearance, diesel filter, etc.
After the
diesel engine is running at full load, before stopping, the diesel engine's
speed controller should be switched to idle speed and run for about 5 minutes,
so that the diesel engine can be gradually and evenly cooled down, and the
cooling water can be stopped after the temperature drops to 60 °C.
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