First of all, in the design of
diesel generator room noise reduction, we should consider the ventilation of
the engine room. The volume of ventilation is calculated on the basis of the
amount of air needed for engine combustion and the amount of air exchange
required for the heat dissipation of the generator set. The sum of gas and air
exchange is the ventilation of the engine room. This is a change value, which
is the temperature rise of random rooms. When considering the noise reduction
in the computer room, the ventilation rate of the computer room should be
strictly according to the standard, that is, the temperature rise of the engine
room should be controlled within 5 ℃, and the
ventilation required by the unit is the largest.
Secondly, in order to calculate
the cross section of the inlet and outlet air outlet according to the
ventilation volume and the minimum air velocity of the exhaust muffler in the
engine room. The air inlet and outlet designed accordingly can meet the heat
dissipation requirements of the engine room in general. Of course, this is a
higher standard and a higher cost. It needs a professional noise reduction
manufacturer to design and construct, which can satisfy the ideal noise
reduction effect and sufficient heat dissipation condition at the same time.
Thirdly, the noise reduction and
heat dissipation of the diesel generator room is also related to the
requirements of the user. According to the change of environmental temperature,
users can have different emphasis on noise reduction and heat dissipation. For example,
in winter, you can properly pursue the effect of noise reduction. In the hot
summer, in order to meet the full heat-dissipation of the computer room, in the
area of noise reduction made some concessions.
Especially in the hot summer, the key is to
ensure good ventilation and heat dissipation in the computer room. Users can
start now to prepare for a quiet, safe operating environment for diesel
generators. Ensure the best effect of the unit, but also for the safety of the
operation to add a guarantee.
Matters
needing attention in the use of diesel-generating units radiators.
The radiator of the diesel
generator unit is one of the indispensable parts in the configuration of the
diesel generator unit, because it takes on a large amount of heat generated by
the diesel generator set when it is loaded and ensures the continuous work of
the genset. Below are four details to be paid attention to in the operation of
radiator of generator set
1. The coolant of the radiator in
operation is usually very hot and pressurized. Do not clean the radiator or
remove the pipe without cooling. Do not work on the radiator or open the fan
cover while the fan is rotating.
2. Prevent corrosion. Always keep
pipe joints free of leakage, and regularly add water to the top of the radiator
to drain air to keep the system "airless". Radiators should not be
partially injected with water as this accelerates corrosion. For non-working
generators, water should be fully emptied or filled. If possible, use distilled
water or natural soft water and add appropriate antirust agent.
3. External cleaning. In the
dust-rich or fouling environment, the gap in the radiator may be blocked by
debris, insects and other substances, thus affecting the efficiency of the
radiator. Regular cleaning of these light deposits can be done with
low-pressure hot water and cleaner spray, ejecting steam or water from the
front of the radiator to the fan. If the jet from the opposite direction will
only blow the dirt into the center. When using this method, use cloth to block
diesel engines and alternators. Stubborn deposits, which cannot be removed by
this method, can be removed from the radiator and soaked in hot alkaline water
for about 20 minutes, then rinsed with hot water.
4. Internal cleaning. If the
connection leaks, you have no choice but to use hard water for some time. Or
because electricity has been running for some time and no rust remover, the
system may be clogged by scale. Scale removal may follow the following steps:
A. Drain the water from the heat
dissipation system, and then remove the pipe from the place where the diesel
engine is connected.
B. Accurate 4% acid solution and
clear water, the acid into the water, do not reverse the process.
C. Wait a few minutes to mix, and
then heat the solution to 49 ℃ (120),
which is the highest point and can't be higher.
D. Slowly pour the solution
through the filter cap or a dissection into the pipe, which will bubble. When
the chemical reaction stops, fill the radiator with the hot solution.
E. Let the solution stay in the
system for a few minutes, then put the solution back into the original
container from the bottom pipe or drain.
F. Check the inside of the tank,
if there is still scale, repeat the above steps to enhance the acid solution to
8.
G. After scale removal,
neutralize the acid reaction by following the following steps: Fill the
container with clear water, heat to boiling point, add daily soda crystals, and
add 20 liters of water (1 pound for 4 gallons of water) to 20 liters of water
(1 pound for 4 gallons of water) in proportion as follows. Fill the radiator
with this solution and let it flow back to the original container.
H. The radiator is flushed
several times with the method mentioned above. Finally, the radiator is stopped
in the radiator for at least one hour after filling, and the radiator is
flushed with hot water after emptying.
I. Before reinstalling and using
the radiator, use water twice the normal working pressure to test for leakage,
sometimes due to the removal of scale and leakage.
J. Before rerunning, the coolant
is added with the necessary anticorrosive agent and a proper amount of
condensing agent.
Diesel generator sets will
produce a lot of heat during operation, if the heat can not be removed in time,
it will lead to the damage of diesel engine. Therefore, good heat dissipation
must be maintained. In order to ensure the good heat dissipation effect of the
generator set, it is necessary to ensure the good ventilation effect in the
generator room and to maintain the normal operation of the radiator of the
diesel generator set.
Matters
needing attention in radiator ventilation of diesel generator sets.
1. The inlet baffle and shutter
should be able to adjust the gas flow rate when in operation (E. G. the narrow
blade shutter assembly is more resistant than the wide leaf window assembly).
2. Radiators must use flexible
pipe joints to absorb displacement and vibration of diesel generators to
prevent noise from spreading.
3. In order to reduce fan noise
and reduce the adverse effects of external wind, the baffle should be increased
in the vicinity of ventilation inlet and outlet.
4. The automatic switch should
close the air inlet and outlet when the diesel generator set is stopped under
the high and cold climate. The thermostatic control valve should be partially
opened for partial air circulation during operation of diesel generator sets
to reduce the intake of cold air. When diesel generator units start up, the
inlet and outlet valves should be all opened, and the circulation control
valves should be closed when the temperature is above 60 °F (16 ℃).
5. Except in the cold climate,
the ventilation air should be discharged directly from the room. It is
forbidden to be used to heat other rooms (except the generator room).
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